Watch below as Steve takes ordinary looking round steel rods and
turns them into a beautiful fireplace poker.
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The
first step in every project at Cowboy Forge is to get an extremely
hot fire going in the coal
forge. A blower pushes additional air throughout the coal to
bring the fire to approximately 3000 degrees Farenheit, hot
enough
to soften the metal and prepare it for working. |
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Steve
turns the hand blower while holding a piece of round steel
rod in the fire. This rod is about to become a beautiful,
custom designed fireplace poker. |
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Once
the tip of the rod is hot enough, Steve takes it to the anvil
where he hammers a tight bend
into it. He keeps bending the rod until it has completely curved
back upon itself and form a closed loop. Next, Steve covers
the
loop
with Borax
which melts into the seam and acts
as a welding flux. |
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After
placing the flux covered loop back into the hot coals, Steve
brings it back to the anvil where
he hammers the loop closed, the "forge weld". Once the loop is welded
closed a splitting tool is used to cut the loop open on it's
rounded end, creating a fork on the end of the rod. |
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After
applying heat again, the forked end of the rod is shaped with
scroll tongs and a hammer. |
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More
shaping of the forked end. |
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The
tip of the poker is finished and is left to cool so that Steve
can begin working on the opposite
end of the poker which will become the handle. |
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After
applying more heat, the poker is clamped into a vise and turned
while glowing hot. This turning creates the twisted rope look
that will accent the poker handle.Once
the handle is twisted into the rope design, the end of the
rod is bent back upon itself and given final touches. |
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The
finished product, a beautiful and very heavy duty, fireplace
poker that will last many lifetimes. |
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Detail
of the poker's handle. |
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